India’s manufacturing, logistics, and warehousing sectors are scaling faster than ever, and along with this growth comes the need for stronger, safer, and more reliable industrial mobility systems. Whether you’re moving dies, molds, CNC equipment, automated platforms, or heavy assemblies, choosing the right heavy-duty castor wheel directly impacts uptime, operator safety, and productivity.
With over a decade of engineering excellence, Muvall Castors Pvt. Ltd. continues to lead India’s industrial castor market through precision manufacturing, ISO 9001-certified quality processes, and superior load-engineered designs.
This 2025 guide presents the Top 5 Heavy-Duty Caster Wheels, fully updated with accurate load ratings, wheel sizes, bearing configurations, and castor specifications.
1. Muvall HDP Series – Cast PU Wheel
Load Capacity : 800–1200 kg per wheel
Wheel Sizes : 6×3 inch, 8×3 inch
Mounting Types : Rigid / Swivel / Swivel with Brake (Wheel Brake)
The HDP Series is engineered for heavy-duty industrial environments where smooth rolling and long-term durability are essential.
Why it stands out
Swivel head includes heavy-duty ball bearings → smooth rotation & effortless maneuvering.
Cast PU wheel offers low noise, floor protection, and high cut resistance.
Powder-coated body for long service life.
Best suited for
CNC machinery, fabrication units, trolleys, assembly lines, and general industrial movement.
2. Muvall HDP Series – Cast Nylon Wheel
Load Capacity : 800–1200 kg per wheel
Wheel Sizes : 6×3 inch, 8×3 inch
Mounting Types : Rigid / Swivel / Swivel with Brake (Wheel Brake)
Designed for rugged industrial environments where floors may be uneven or exposed to oils, heat, or moisture.
Why it stands out
Extremely rigid wheel for minimal deformation under load.
Highly chemical- and moisture-resistant.
Smooth maneuvering due to ball bearings in the swivel head.
Best suited for
Foundries, heavy material transport, industrial carts, and outdoor factory applications.
3. Muvall TTBP Series – Cast PU Wheel
Load Capacity : 1600–2000 kg per wheel
Wheel Sizes : 6×3 inch, 8×3 inch
Bearings : 4 Double Ball Bearings in the Wheel Hub
Mounting Types : Rigid / Swivel / Swivel with Brake (Single Wheel Brake)
For extreme-duty mobility, the TTBP Series uses a precision Tapered + Thrust Bearing Swivel Head, enabling smooth rotation even at maximum load.
Why it stands out
4-bearing hub design → reduced friction & exceptional load distribution.
Tapered + thrust bearings in the swivel head → high stability under torque, vibration, and directional changes.
PU wheel delivers shock absorption, thermal resistance, and low rolling effort.
Best suited for
Automated systems, metal fabrication lines, rapid-movement industrial equipment, high-load transfer carts.
4. Muvall TTBP Series – Cast Nylon Wheel
Load Capacity : 1600–2000 kg per wheel
Wheel Sizes : 6×3 inch, 8×3 inch
Bearings : 4 Double Ball Bearings in the Wheel Hub
Mounting Types : Rigid / Swivel / Swivel with Brake (Single Wheel Brake)
Built for operations that demand uncompromising rigidity, impact resistance, and high load endurance.
Why it stands out
Tapered + thrust bearings in the swivel head ensure excellent swivel under extreme weight.
Zero-flex Cast Nylon guarantees stability during continuous cycles.
Ideal for environments with metal chips, uneven flooring, or high-temperature variations.
Best suited for
Robotic conveyors, aircraft tooling, railway fixtures, heavy molds & dies.
5. Muvall HDTW Series (NEW) – Heavy Duty Twin Wheel Series
Load Capacity : 4000–5000 kg per wheel
Wheel Format : 2 Wheels × 3-inch width each (Twin Wheel)
Wheel Sizes : 6-inch & 8-inch
Mounting Types : Rigid / Swivel / Swivel with Brake (Single Wheel Brake)
Swivel Head : Precision Tapered + Thrust Bearings
The latest advancement in Muvall’s heavy industry range, the HDTW Series is engineered for ultra-heavy loads where stability and safety cannot be compromised.
Why it stands out
Twin-wheel design doubles the contact surface, reduces wear, and improves stability.
Tapered + thrust bearing swivel head → optimal rotation under extreme load.
Significantly lower rolling resistance compared to single-wheel configurations.
Designed for long-cycle, high-weight industrial movement.
Best suited for
Steel plants, aerospace jigs, heavy die-handling, gantry systems, mining equipment, large AGVs, and massive industrial platforms.
Industrial Insight: India’s Heavy-Duty Mobility Market 2025
₹1,500+ Crore industry
Growing at 10%+ CAGR
Top users: Warehousing (35%), Automotive (28%), OEMs (22%)
Preferred material: Polyurethane (PU) for durability + floor protection
Muvall PU wheel lifespan: 3–5 years under rated usage
People Also Read : Heavy Duty Castor Wheels: How to Choose the Right Ones?
Mounting & Brake Options Across All Series
All Muvall heavy-duty series (HDP, TTBP, HDTW) are available in:
✔ Rigid Castor
For straight-line, stable movement.
✔ Swivel Castor
For 360° maneuverability.
✔ Swivel with Brake
Ensures wheel stop-locking under high load
Maintains safety without restricting maneuverability
Why Muvall Castors Lead the Industry
ISO 9001-certified manufacturing
1,500+ ready SKU’s
Nationwide network across 100+ cities
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