In the fast-paced industrial environment of India, mobility equals productivity. From logistics hubs and automotive plants to hospitals and manufacturing units, caster wheels play a critical role in simplifying heavy load movement.
But not all caster wheels are created equal — their performance depends on material, load rating, and the working environment.
In this article, we’ll explore the Top 7 types of caster wheels used across India in 2025, their unique strengths, and where each type delivers the best performance.
1. Polyurethane (PU) Caster Wheels – The All-Rounder
Load Capacity : 100 – 1000 kg
Temperature Range : –10 °C to +60 °C
Shore Hardness : 92–95 Shore A
Recommended For : Warehouses, manufacturing units, and automotive assembly lines
Why it’s popular:
High load-bearing strength with excellent floor protection
Low rolling resistance and silent operation
Ideal for epoxy and concrete floors
Muvall Example : HDF S 150 50 PUB – Forged Steel PU Caster
Certified for heavy-duty use under ISO 9001 quality standards.
2. Cast Iron Core Polyurethane (PUCB) Wheels – The Heavyweight Champion
Load Capacity : Up to 1000 kg
Core Material : Cast Iron with Molded PU Tread
Applications : Foundries, fabrication workshops, die-handling trolleys
Why it’s used:
Combines strength of cast iron with flexibility of PU
Handles rugged surfaces and metal debris
Reduces vibration and wear on machines
Example : Muvall PUCB Series (PST F 200 50 PUCB) — rated for 380–450 kg per wheel.
3. Nylon Caster Wheels – The Low-Friction Performer
Load Capacity : 100 – 500 kg
Material : High-Density Nylon or Cast Nylon
Applications : Food processing, textiles, cleanrooms, packaging
Advantages:
Chemical and moisture resistant
Non-marking and lightweight
Low friction for smooth rolling on steel and tiled floors
Ideal For : Clean and dry industrial environments where hygiene matters.
4. Polypropylene (PP) Caster Wheels – The Economical Workhorse
Load Capacity : 50 – 250 kg
Temperature Range : –10 °C to +55 °C
Shore Hardness : 95 Shore D
Applications : Light-duty trolleys, hospital equipment, retail carts
Key Benefits:
Lightweight and affordable
Resistant to corrosion and cleaning agents
Works best on smooth floors
Example : Muvall PSTS Series PPB — available in 2–6 inch sizes.
5. Elastic Rubber Caster Wheels – The Shock Absorbers
Load Capacity : 100 – 400 kg
Material : Elastic Natural Rubber
Applications : Warehousing, airport trolleys, and electronics assembly
Why it’s valued:
Superior shock absorption on uneven floors
Extremely quiet operation
Protects delicate equipment from vibrations
Ideal For : Sensitive load transport and indoor movement over irregular surfaces.
6. UHMW Polymer Caster Wheels – The Indestructible Option
Load Capacity : 800 – 1000 kg
Material : Ultra High Molecular Weight Polymer
Applications : Chemical plants, marine docks, and temperature-sensitive zones
Features:
Non-corrosive, non-marking, and abrasion-resistant
Can withstand high temperatures and heavy impacts
Extremely long service life — “unbreakable under normal use”
Perfect For : Harsh environments where metallic wheels would corrode or deform.
7. Phenolic Caster Wheels – The Heat-Resistant Specialist
Load Capacity : 300 – 400 kg
Temperature Resistance : Up to 280 °C
Applications : Ovens, powder-coating plants, and metal treatment facilities
Advantages:
Performs well under high heat
Maintains shape and structure under load
Provides excellent roll resistance on smooth surfaces
Muvall Phenolic Wheels are designed to maintain integrity even during thermal shocks.
Why Indian Industries Trust Muvall Castors
ISO 9001 Certified Manufacturing
Rigorous Testing : Dynamic Load, Endurance, Break & Rolling Resistance
1,500+ SKUs Ready for Dispatch
Dealer Network : 100+ cities across India
Customer Focus : Quick response, transparent pricing, and post-sales support
“Speed, reliability, and precision are not just promises — they are how Muvall moves India’s industries forward.”
People Also Read: Top 10 Caster & Trolley Wheel Manufacturers in India (2025)
Final Thoughts
Each industrial environment demands a specific type of wheel. Whether you’re managing a 3-ton die cart, a pharma trolley, or a logistics conveyor, the right caster wheel can dramatically improve safety and efficiency.
Muvall’s advanced engineering and commitment to quality make it the preferred choice for India’s leading manufacturers and warehouses.
If you’re designing or upgrading material handling systems in 2025, start with the right foundation — choose the right caster wheel.
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